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NXF UNS N04400/Monel400/NiCu30Fe/Alloy 400/NCu30 DN15-1200 Class3000-9000 Nickel Alloy Pipe Fitting Socket Welding Latrolet
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- Structural Features: Socket-welded inclined branch pipe supports are typically 45-degree angled structures, formed through integral forging. The body features a reinforced saddle-shaped strengthening zone, and the branch pipe interface uses a socket structure for socket welding to the branch pipe.
- Advantages: Compared to traditional branch pipe connection types such as reducing tees and reinforcing plates, it offers advantages such as safety and reliability, reduced cost, simple construction, improved media flow path, standardized series, and convenient design selection.
- Application scenarios: Mainly used in high-pressure, high-temperature, large-diameter, thick-walled pipeline systems in industries such as petrochemicals, power, and gas, such as branch pipes for high-temperature and high-pressure media in refining and chemical plants, and branch connections of main steam pipelines in power plants.
- Advantages: Compared to traditional branch pipe connection types such as reducing tees and reinforcing plates, it offers advantages such as safety and reliability, reduced cost, simple construction, improved media flow path, standardized series, and convenient design selection.
- Application scenarios: Mainly used in high-pressure, high-temperature, large-diameter, thick-walled pipeline systems in industries such as petrochemicals, power, and gas, such as branch pipes for high-temperature and high-pressure media in refining and chemical plants, and branch connections of main steam pipelines in power plants.
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Monel 400 Introduction
Monel 400 alloy (UNS N04400/MCu-28-1.5-1.8/Ni68Cu28Fe) is a nickel-based alloy, primarily composed of nickel-copper alloy, with a melting point of 1300-1350°C. It exhibits good corrosion resistance in corrosive media such as seawater, hydrofluoric acid, and sulfuric acid. This alloy demonstrates stable mechanical properties and is suitable for working environments ranging from low to high temperatures. Welding can be performed using TIG, MIG, and manual arc welding, matched with Monel body material or EniCu-7 welding consumables. This alloy is mainly used in the manufacture of heat exchange equipment, chemical pipelines, reaction vessels, and other devices, conforming to standards including ASTM B 164 (bars) and ASTM B 127 (plates). During machining,shrinkage allowance must be allowed to ensure dimensional accuracy. This can be achieved through traditional machining methods; however, high-speed machining requires the use of water coolant.Socket Welding LatroletIntroduction
- Structural Features: Socket-welded inclined branch pipe supports are typically 45-degree angled structures, formed through integral forging. The body features a reinforced saddle-shaped strengthening zone, and the branch pipe interface uses a socket structure for socket welding to the branch pipe.- Advantages: Compared to traditional branch pipe connection types such as reducing tees and reinforcing plates, it offers advantages such as safety and reliability, reduced cost, simple construction, improved media flow path, standardized series, and convenient design selection.- Application scenarios: Mainly used in high-pressure, high-temperature, large-diameter, thick-walled pipeline systems in industries such as petrochemicals, power, and gas, such as branch pipes for high-temperature and high-pressure media in refining and chemical plants, and branch connections of main steam pipelines in power plants.
SOCKET-WELDING OLET DRAWING
Monel 400 Chemical Composition And Mechanical Properties
Socket Welding Latrolet Actual Product Image
Specification
Socket Welding Latrolet Produce Processing
1. Raw Material Preparation and Inspection Select round steel or seamless steel pipe that meets the design and industry standards, conduct chemical composition analysis and mechanical property testing, and verify the material certificate to ensure raw material qualification.
2. Blank Cutting Adopt band sawing or CNC cutting equipment to cut the raw material into blanks of preset dimensions, and remove the burrs, oxide scales and sharp edges at the cutting section.
3. Heating and Forging Heat the blank to the optimal forging temperature in a heating furnace, then form the preliminary shape of the socket weld branch outlet through forging processes like upsetting, piercing and shaping, to ensure the compactness of the internal structure of the blank.
4. Rough Machining Fix the forged blank on a CNC lathe, carry out rough turning on the outer circle, inner hole, end face and socket end, remove most of the machining allowance, and obtain a semi-finished product with approximate overall dimensions.
5. Socket Machining Process the socket part of the semi-finished product with precision machining tools, ensure the inner diameter, depth and chamfer size of the socket meet the matching requirements with the inserted pipe, and control the dimensional tolerance within the standard range.
6. Finishing Machining Perform finish turning on the key surfaces such as the sealing surface and connecting end face, optimize the surface roughness, and guarantee the assembly accuracy of the branch outlet.
7. Heat Treatment Implement
quenching and tempering heat treatment according to the material type, improve the comprehensive mechanical properties of the product, eliminate the internal stress generated during forging and machining, and avoid deformation in subsequent processes.
quenching and tempering heat treatment according to the material type, improve the comprehensive mechanical properties of the product, eliminate the internal stress generated during forging and machining, and avoid deformation in subsequent processes.
8. Surface Treatment Carry out pickling, passivation or sandblasting treatment on the product surface to form a protective layer, enhance corrosion resistance, and ensure the surface meets the stainless steel texture requirements.
9. Inspection and Testing Conduct comprehensive quality inspection, including dimensional measurement, socket fit test, pressure tightness test and non-destructive testing (NDT), to confirm all indicators comply with the technical specifications.
10. Marking and Packaging Mark the product model, specification, material grade and batch number on the qualified branch outlet, then carry out anti-rust treatment and standardized packaging for warehousing or delivery.
Packing & Delivery
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Company Profile
New XiFei (SuZhou) Business Co.,Ltd is one of the leading and most respected manufacturers in China. Our products include metals, machinery, containers, construction materials, mechanical products, electrical systems, and medical accessories. Established in 1980, XIFEI has been working diligently ever since to embrace the needs of our global customer base.We work to ensure absolute customer satisfaction. Our team has dedicated itself to perfecting our three core components, "Service, Management and Craftsmanship." Our advantage as follow: 1.We have our own factory, and we can control the cost by producing by ourselves. We have a great advantage in price and can give you the lowest price. 2. We can strictly control the quality. We have production, quality inspection, warehousing and other departments to coordinate and control the quality. 3. Our biggest advantage is 3S service. Small quantity, short time, special materials.
FAQ
1. who are we?
We are based in Jiangsu, China, start from 2021,sell to South Asia(30.00%),Eastern Asia(10.00%),Mid East(10.00%),Eastern Europe(10.00%),South America(10.00%),Domestic Market(5.00%),North America(5.00%),Northern Europe(5.00%),Central America(5.00%),Africa(5.00%),Southeast Asia(5.00%). There are total about 101-200 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Pipe,Flange,Steel plate,Pipe fittings,Alloy products
4. why should you buy from us not from other suppliers?
Our advantage:3S Service (Small Quantity/Short Time/Special Material) We have our own factories, quality can be controlled seriously.We Specialize in manufacturing about 21 years.We have professional testing department and testing equipment.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU；
Accepted Payment Currency:USD,EUR,CAD,HKD,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,Credit Card,PayPal;
Language Spoken:English,Chinese,Spanish,Russian
Phone
+8613917160311
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Email
info@nxf-group.com
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