Threaded tees are produced by forging or casting, followed by machining and threading. Forged steel (ingots or round bars) is commonly heated and shaped, then machined to create T-shaped fittings with internal or external NPT threads, ensuring precise dimensions (ANSI/ASME B16.11) and pressure resistance. The process often involves forging, rough machining, heat treatment, threading, and finishingKey Production Processes
* Forging/Casting: Forged steel is favored for strength. The raw material is forged into a basic "T" shape, creating a high-pressure, three-way connection.
* Machining (Lathe work): The forged tee is placed on a lathe to create precise outer dimensions and the necessary holes for branches.
* Threading: Using a tapping machine or lathe, internal or external threads (such as NPT or BSPT) are cut into the three ports.
* Heat Treatment: The metal is heat-treated to improve metallurgical properties and ensure durability.
* Inspection & Testing: Finished fittings undergo visual inspections for surface defects, dimension checks (outer diameter, thread depth), and sometimes chemical composition tests.
Typical Production Steps Breakdown
1. Preparation: Selecting raw materials (carbon steel, stainless steel, alloy steel) and cutting them to size.
2. Forging/Forming: Heating and forging the raw material into a rough "T" shape.
3. Turning/Machining: Using a lathe for machining both the external and internal surfaces.
4. Threading: Cutting internal/external threads on the lathe.
5. Surface Treatment: Pickling or oiling the fitting to prevent rust.
6. Inspection: Checking against standards like ANSI/ASME B16.11