PVC-coated copper pipes are produced by applying a protective polyvinyl chloride (PVC) layer over seamless copper tubes through a continuous extrusion process. This creates a "metal core + plastic shell" structure, protecting the copper from environmental corrosion, abrasion, and thermal damage. The process enhances durability for underground and HVAC applications. Key Stages of Production
1. Copper Tube Preparation: High-quality seamless copper tubes are cleaned and inspected to ensure a smooth, debris-free surface for coating.
2. PVC Compound Preparation: PVC resin is blended with additives, including stabilizers (for heat protection), lubricants, fillers, and pigments, to achieve the desired flexibility and color.
3. Extrusion Coating: The copper pipe is fed through an extruder, where molten PVC is directly applied over it. A die shapes the PVC layer to a uniform thickness, typically around 1mm.
4. Cooling and Hardening: The coated pipe passes through a cooling tank (water or air) to harden the plastic.
5. Finishing and Inspection: The pipe is marked with identifying information, inspected for adhesion and thickness, and cut into straight lengths or coiled