1. Raw material selection and testingSelect high-elasticity stainless steel strips, and conduct key tests on the material's elasticity, thickness and hardness to ensure stable rebound and low brittleness, meeting the industrial requirements for long-term use without fatigue.
2. Precise cutting of steel stripsCut the entire roll of steel strips into corresponding widths according to product specifications, with strict control of size errors to ensure consistency in subsequent forming and lay the foundation for stable production.
3. High-speed stamping and formingUse precise stamping molds to stamp out the main outline of the pipe clamp, including openings, clasps, elastic arms, etc., ensuring standard shape, smooth edges, and no burrs.
4. Bending and elastic shapingUse dedicated bending equipment to bend the stamped parts into standard circular arcs, allowing the pipe clamp to form uniform gripping force; at the same time, perform elastic angle shaping to ensure moderate opening and closing force and proper rebound.
5. Heat treatment / tempering for strengtheningPerform tempering treatment on the formed parts to eliminate internal stress, enhance elasticity and toughness, and ensure that the spring pipe clamp does not loosen or break during repeated use, extending its service life.
6. Surface treatment and cleaningCarry out polishing, cleaning or passivation treatment according to requirements to improve rust resistance and surface gloss, ensuring that the product is resistant to oxidation and corrosion, and adaptable to humid, oily and other environments.
7. Comprehensive performance inspection and screeningInspect the elasticity, opening smoothness, size accuracy and appearance of each product one by one, eliminate defective products, and ensure that each spring pipe clamp has stable gripping force and reliable installation.
8. Classification packaging and storageQualified products are classified and packaged according to specifications, with moisture-proof and dust-proof treatment, and finally stored to ensure uniform product quality during shipment and stable supply.