1.Raw Material Inspection & Blanking: Adopt premium carbon steel, stainless steel and alloy steel round bars that conform to ASTM and ASME standard specifications. Strictly inspect chemical composition, mechanical properties and surface quality to exclude inclusions, cracks and other internal and surface defects. Qualified raw materials are precisely cut into fixed-length blanks for integral forging of spectacle blind flanges.
2.Heating & Closed Die Forging:
Uniformly heat the qualified blanks to the specified forging temperature with precise parameter control. Adopt closed-die integral forging technology to form the integrated spectacle structure, including solid blind disc, through hole disc and connecting bridge. The forged workpiece features dense internal grain, uniform wall thickness and stable overall rigidity, ensuring reliable pressure resistance and switching stability.
3.Trimming, Straightening & Heat Treatment:
Remove forging flashes and redundant edges, and perform precision straightening to eliminate forming deformation and ensure flat and regular overall structure. Conduct targeted heat treatment including stress relief annealing, normalizing and solution treatment according to different materials, effectively eliminating forging residual stress and improving structural stability and corrosion resistance.
4.Precision Machining:
Carry out precision turning on sealing surfaces, end faces, outer circles and through holes of both blind and open ends. Process standard bolt holes strictly in accordance with ASME B16.5 standards. Accurately control dimensional tolerance, flatness and surface roughness to guarantee tight sealing and flexible on-site switching performance.
5.Surface Finishing & Quality Testing:
Thoroughly clean internal and external burrs, oxide scales and machining residues.Implement full dimensional inspection, visual examination and nondestructive testing to ensure zero structural defects, fully meeting industrial pipeline isolation and pressure test standards.
6.Marking, Anti-rust Treatment & Packaging:
Mark qualified spectacle blind flanges with material grade, specifications,pressure class, execution standard and heat number. Complete professional anti-rust protection and standardized packaging, before classified warehousing and delivery.