1.Raw Material Inspection & Blanking: Adopt high-quality carbon steel, alloy steel and stainless steel wire rods that comply with ISO, DIN and ASTM industrial standards. Strictly inspect the chemical composition, mechanical properties, surface smoothness and internal metallographic structure to eliminate cracks, inclusions, oxide scales and surface defects. Qualified raw materials are precisely cut into fixed-length blanks according to screw specifications, providing standardized raw materials for subsequent cold forming processing.
2.Surface Pretreatment & Cold Heading Forming:
Conduct professional surface pretreatment including degreasing, pickling and phosphating to optimize surface lubrication and forming performance. Adopt multi-station precision cold heading technology to complete one-time integral forming of countersunk flat head, inner hexagonal socket and screw rod. The cold forming process ensures continuous metal fiber flow, compact internal structure and high dimensional accuracy, effectively improving the structural strength and assembly conformity of the screw.
3.Trimming, Shaping & Heat Treatment:
Remove tiny burrs and residual flashes on the countersunk surface, inner hex hole and rod body. Carry out fine shaping to ensure flatness of the countersunk head and standard size of the hexagonal socket.Implement targeted heat treatment including quenching and tempering for high-strength screws and stress relief annealing for stainless steel products, eliminating cold forming residual stress and stabilizing hardness, toughness and fatigue resistance.
4.Precision Thread Rolling:
Adopt high-precision thread rolling process to form standard full-section threads. Strictly control thread pitch, tooth profile and tolerance grade in accordance with international standards. The rolling forming mode creates dense and smooth thread teeth with high meshing accuracy, ensuring stable locking performance, uniform stress bearing and reliable anti-loosening effect during long-term assembly and vibration working conditions.
5.Surface Treatment & Quality Testing:
Perform customized surface treatments such as electro-galvanizing, blackening, nickel plating and passivation to enhance corrosion resistance, oxidation resistance and surface finish. Conduct full-range professional inspections including dimensional tolerance detection, inner hex precision calibration, hardness testing, tensile strength test and nondestructive flaw detection to ensure all indicators meet precision fastener industry standards.
6.Marking, Packaging & Warehousing:
Mark qualified flat head hexagon socket screws with strength grade, specification, execution standard and production batch. Complete automatic sorting and counting, and adopt dust-proof, moisture-proof and collision-proof standardized packaging. All finished products are classified and stored in warehouses and delivered after strict final inspection.