1.Raw Material Inspection & Blanking: Adopt high-quality carbon steel wire rods that comply with DIN, ISO and ASTM industrial standards. Strictly inspect chemical composition, mechanical properties, surface smoothness and internal metallographic structure to eliminate cracks, oxide scales and inclusions. Qualified raw materials are precisely cut into fixed-length blanks according to bolt specifications, ensuring consistent size and weight for standardized cold forming.
2.Surface Pretreatment & Cold Heading Forming:
Complete professional pretreatment including degreasing, pickling and phosphating to remove surface oil and rust, improving lubricity for stable forming. Adopt multi-station cold heading technology to complete one-time integral forming of hexagonal head, transition fillet and bolt rod. Cold forming maintains continuous metal fiber flow, dense internal grain structure and high dimensional accuracy, greatly improving tensile strength and structural stability.
3.Trimming, Straightening & Heat Treatment:
Remove forming burrs and flashes on the hex head and rod surface. Conduct precise straightening to ensure rod verticality and assembly flatness. Perform standardized quenching and tempering heat treatment to adjust hardness and toughness, effectively eliminating cold forming residual stress and improving fatigue resistance and load-bearing performance for long-term mechanical fastening.
4.Precision Thread Rolling:
Adopt high-precision thread rolling process to form standard full or half threads. Strictly control thread pitch, tooth profile and tolerance grade in accordance with international standards. Rolling forming produces smooth thread surface, dense tooth texture and accurate meshing size, ensuring stable locking performance, uniform stress bearing and reliable anti-loosening effect under mechanical vibration.
5.Black Oxide Surface Treatment & Quality Inspection:
Adopt professional black oxide (blackening) treatment as the core surface process. Through degreasing, alkaline oxidation, cleaning and oil sealing procedures, a uniform and dense black protective film is formed on the surface. This process will not cause thread thickening or dimensional deviation, effectively improving surface wear resistance, scratch resistance and texture appearance while providing moderate anti-rust and oxidation resistance for indoor and dry working environments. Conduct full-range inspections including dimensional tolerance check,hardness test, tensile strength test, thread precision calibration and surface defect detection to ensure all indicators meet industrial standards.
6.Marking, Packaging & Warehousing:
Mark qualified carbon steel hex bolts with strength grade, specification, standard code and production batch. Complete automatic sorting and counting, and adopt dust-proof, moisture-proof and anti-collision standardized packaging suitable for black oxide finished products. All finished products are classified and stored in warehouses and delivered after final verification.