1.Raw Material Inspection & Blanking: Adopt high-quality carbon steel, alloy steel and stainless steel sheet materials that comply with DIN, ISO and ASTM industrial standards. Strictly inspect sheet thickness uniformity, surface flatness, mechanical properties and internal metallographic structure to exclude cracks, rust spots, inclusions and oxide defects. Qualified raw materials are precisely blanked according to washer specifications to form standard annular blanks, ensuring consistent inner and outer diameter dimensions for subsequent forming processing.
2.Surface Pretreatment & Stamping Forming:
Complete professional surface pretreatment including degreasing, pickling and phosphating to remove oil stains and oxide layers, optimizing surface flatness and processing performance. Adopt high-precision die stamping technology for one-time integral punching and forming of flat washers. The precision stamping process ensures uniform thickness, regular annular outline and smooth flat surface, providing stable structural foundation for pressure dispersion and fastening fitting.
3.Trimming, Shaping & Flatness Calibration:
Remove stamping burrs, edge flashes and sharp residues on inner holes and outer circles. Conduct fine shaping and precision flatness calibration to eliminate warping and deformation. Strictly control parallelism and surface smoothness to ensure the washer fits closely with fasteners and workpieces without gaps, guaranteeing uniform stress dispersion effect.
4.Stress Relief & Heat Treatment:
Implement targeted heat treatment and stress relief processing for stamped washers. Eliminate internal residual stress generated during stamping and shaping to prevent long-term deformation and warping. Standardized heat treatment stabilizes structural hardness and compression resistance, improving overall structural stability and fatigue resistance under continuous fastening pressure.
5.Surface Treatment & Quality Testing:
Perform customized surface treatments such as electro-galvanizing, blackening, nickel plating and passivation to enhance anti-rust, anti-corrosion and wear-resistant performance. Conduct full-range professional inspections including dimensional tolerance detection, thickness uniformity test, flatness inspection, compression resistance test and surface defect screening, ensuring all indicators meet standard fastener manufacturing requirements.
6.Marking, Packaging & Warehousing:
Mark qualified flat washers with material grade, specification, execution standard and production batch. Complete automatic sorting and counting, and adopt dust-proof, moisture-proof and anti-collision standardized packaging. All finished products are classified and stored in warehouses and delivered after strict final inspection.