Complete professional degreasing, decontamination and lubrication pretreatment to remove surface oil stains and oxide layers, ensuring smooth forming and flawless surface texture. Adopt multi-station precision cold heading technology to complete one-piece integral forming of flat countersunk head, cross recess and screw rod. The integral molding process ensures compact internal structure, accurate head size and standard recess tolerance for stable tool engagement.
3.Trimming, Shaping & Thread Rolling:
Thoroughly remove residual burrs, flashes and sharp edges on the screw head and rod surface. Conduct fine shaping and flatness calibration to ensure smooth countersunk head contour and flush mounting effect. Adopt high-precision thread rolling process to form sharp self-tapping threads with uniform pitch and complete tooth profile, delivering excellent cutting performance, smooth installation and reliable locking stability.
4.Heat Treatment & Stress Relief:
Perform standardized quenching and tempering heat treatment to optimize surface hardness, structural toughness and overall tensile strength. Effectively eliminate residual internal stress generated during cold heading and thread rolling processes. This treatment greatly improves wear resistance, deformation resistance and fatigue resistance, preventing thread slipping, fracture and structural failure during repeated self-tapping fastening.
5.Black Oxide Treatment & Full-Range Quality Inspection:
Conduct professional black oxide finishing and oil sealing treatment to form a uniform, dense and matte black protective film on the screw surface. The treatment enhances surface lubricity, anti-glare performance and mild corrosion resistance while maintaining original mechanical properties. Carry out comprehensive quality inspection including dimensional tolerance detection, cross recess precision test, thread tooth integrity check, hardness testing, surface uniformity screening and assembly performance verification to meet industrial fastening standards.
6.Sorting, Packaging & Warehousing:
Automatically sort and count qualified black oxide flat head tapping screws by complete specifications. Adopt dust-proof, moisture-proof and anti-extrusion standardized packaging to protect thread teeth and surface finish from damage and scratches. All finished products are labeled with specification and batch information, classified and stored in standardized warehouses, and delivered after strict final inspection.