Adopt A36 carbon steel bar as raw material. Carry out strict incoming inspection to verify chemical composition, hardness and internal material quality, reject blanks with cracks and inclusions. Cut steel bars into fixed-length cylindrical blanks according to the rotary joint dimension requirements, preparing for subsequent CNC machining.
2.CNC Precision Machining
Process the cylindrical blank on CNC lathes and machining centers. Machine outer cylinder contour, internal cavity, NPT thread ports and side media holes. Strictly control thread tolerance, concentricity and surface roughness to guarantee accurate fitting for bearings, sealing rings and threaded union connections.
3.Deburring, Cleaning & Component Assembly
Remove all sharp burrs on machined threads, holes and edges. Clean all parts to eliminate cutting oil, metal chips and impurities. Assemble precision bearings, high-pressure sealing rings and internal spacer components inside the housing step by step, ensuring smooth rotation and proper preload of sealing parts.
4.Pressure & Rotation Performance Testing
Carry out dynamic rotation test and hydraulic pressure leakage test. Run the joint continuously to check rotation smoothness without jamming. Apply rated working pressure to inspect sealing performance, eliminate products with fluid leakage, abnormal friction or rotation noise.
5.Surface Black Oxide Treatment
Implement black oxide finishing on the outer A36 steel housing. Through alkaline oxidation process, form a uniform black conversion film on the metal surface to enhance rust resistance and wear resistance. Clean and dry the workpiece after treatment, install plastic thread protective caps on threaded ports.
6.Final Inspection & Packaging
Conduct final full inspection, including dimension recheck, thread integrity, appearance check and marking. Label qualified rotary joints with material grade, specification and batch information. Wrap finished products with protective film and pack them to avoid scratch and contamination during storage and shipment.