Fix the qualified 316L bar stock on CNC lathe and machining center. Complete rough turning and finish turning of the valve body blank, precisely machine the double ferrule connecting threads, internal flow passage, valve cavity and valve seat sealing groove strictly following drawing tolerance requirements. Control the surface roughness of the sealing contact zone to guarantee sealing stability. Machine the valve stem with precise cone sealing tip. Remove chips and perform preliminary deburring after all machining operations.
3.Sealing Surface Lapping & Deburring:
Carry out precision grinding and lapping treatment on the conical sealing surface of valve stem and valve seat with special abrasive paste. The matching lapping ensures close fit of the sealing pair to prevent leakage under high pressure. Clean all internal flow channels, thread grooves and ferrule mounting seats to thoroughly remove micro burrs, metal scraps and lapping residues, avoiding scratches on the ferrule and sealing surface during assembly.
4.Ultrasonic Cleaning & Controlled Assembly:
Put all machined metal components into the ultrasonic cleaning tank with degreasing agent to fully remove cutting fluid, polishing compound and dust. Rinse with purified water and dry with clean hot air. Assemble the front ferrule, back ferrule, valve stem, PTFE packing, gland and knurled handwheel sequentially in a low-dust workstation. Adjust packing compression properly to achieve stem sealing without hindering smooth rotation and adjustment of the handwheel.
5.Hydrostatic & Air Tightness Pressure Test:
Perform shell hydraulic pressure test and seat tightness test according to the rated pressure standard. Pressurize the valve body cavity and hold pressure for the specified duration, inspect leakage at ferrule connections, thread parts and the stem packing area. Check opening and closing flexibility during testing. Rework the leaking or unqualified products. After passing the pressure test, use laser marking to print material mark “316L” and medium flow direction arrow on the valve body surface.
6.Final Inspection & Packaging:
Carry out comprehensive final inspection: check dimension tolerance, thread integrity, lapped sealing surface quality, marking clarity, handwheel operating feel and internal channel cleanliness. Fit thread protective caps on both double ferrule ports to protect threads and sealing cone. Wrap the finished needle valve with anti-corrosion protective film, add desiccant inside the sealed bag, then pack into export cartons or wooden cases for transportation and storage.