I. Selection and Pre-treatment of Raw Materials*Raw material selection: Special stainless steel (UNS S13800) is chosen. The specific pre-treatment process for the material is determined based on the pressure and corrosive environment of the application scenario:* Cutting: Cut the raw material into appropriate blanks according to specifications* Heating: Heat the blanks either entirely or partially to enhance the plasticity of the material, facilitating subsequent processing* Surface treatment: Remove the oxide layer and oil stains to ensure processing accuracy and welding qualityII. Rough Casting Processing
*Coarse processing: The basic shape is processed using equipment such as lathes and milling machines.*Fine processing: Precise processing is carried out using CNC machines to ensure the dimensional accuracy of the sealing surfaces and socketed interfaces.
III. Key Processing Areas* Socket and Plug Interface Processing:Precisely process the inner diameter of the socket and the outer diameter of the plug to ensure that the mating clearance meets the standard requirements.Process the welding bevels inside the socket, typically in a 60° - 75° V-shaped bevel.* Sealing Surface Processing:Common sealing surface forms: flat, raised surface, concave-convex surface, mortise-slot surface.Use grinding technology to ensure the smoothness and flatness of the sealing surface to prevent leakage.
IV. Heat Treatment Process*Purpose: To eliminate processing stress, improve material mechanical properties, and enhance corrosion resistance*Common Processes:*Normalizing: To refine grains and increase material strength and toughness*Tempering: To reduce hardness and eliminate internal stress*Solution Treatment: For stainless steel materials, to enhance corrosion resistanceV. Surface Treatment and Protection*Corrosion Protection:*Stainless steel products: Perform passivation treatment to enhance corrosion resistance*Marking and Labeling:*Mark the surface of the product with information such as material, specification, pressure rating, and standard number*Common Methods: Laser marking, steel stamping markingVI. Quality Inspection and Testing*Dimensional Inspection: Use calipers, micrometers, gauges, etc. to inspect the dimensional accuracy of each part*Pressure Test: Conduct water pressure or air pressure tests to verify the sealing performance and pressure resistance*Non-destructive Testing: Use ultrasonic, magnetic particle, and penetrant testing methods to check for internal defects*Material Analysis: Confirm the material composition through spectral analysis to ensure it meets the standardsVII. Assembly and Packaging*Component Assembly: Assemble the connector body, nuts, gaskets, etc. into a complete union*Finished Product Packaging: Use anti-rust paper, plastic film, etc. for packaging to prevent damage and rust during transportation
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