1. Raw material inspection and cuttingSelect national standard 304 stainless steel sheet or forgings, test chemical composition, hardness, and surface quality. Cut the blank according to the flange specification dimensions to ensure material compliance and uniform thickness.
2. Forging / Pressing moldingUse forging or hydraulic pressing technology to press the raw material into the basic shape of the flange cover, increasing material density and strength, and ensuring a regular shape, no cracks, and no layers.
3. Turning and fine processingCarry out end face, outer diameter, and inner diameter processing on the CNC lathe, plane the sealing surface, ensuring flatness and finish, making the blind plate and flange fit tightly and seal reliably.
4. Bolt hole positioning and drillingMark the hole positions according to the corresponding flange standards, precisely process the bolt holes using a drilling machine or CNC drilling machine, ensuring that the hole diameters, distances, and angles meet the standards, facilitating assembly and connection.
5. Chamfering and deburringCarry out chamfering and deburring on the flange edges, hole openings, and sealing surfaces to avoid sharp edges scratching the sealing gasket, improving installation safety and sealing performance.
6. Surface treatmentPerform polishing, acid washing passivation, or wire drawing treatment according to requirements, removing oxide scale and oil stains, enhancing corrosion resistance, and improving appearance quality and rust prevention ability.
7. Dimension and appearance inspectionComprehensively inspect the outer diameter, thickness, hole diameters, sealing surface flatness, and finish, checking for no scratches, cracks, or deformation, ensuring compliance with standard requirements.
8. Pressure test and finished product storageCarry out water pressure or air tightness tests according to pressure levels, clean, rust-proof, package, and label after passing the tests, completing the production process.