1. Material selection: Select carbon steel, stainless steel or nickel-based alloy materials based on the working conditions. Verify the material certificates and confirm that the element contents meet the standards through component testing to ensure that the raw materials have no cracks, slag inclusions, etc.
2. Cutting and blanking: According to the order specifications, use CNC cutting equipment to precisely cut the blanks, forming an eight-shaped rough piece. Strictly control the size errors and reserve reasonable processing margins to ensure the regularity of the blanks.
3. Forming processing: Process the blanks by forging or machining to create the eight-shaped contours of the solid blind plate section and the hollow guide section. Roughly polish the surface of the plate and remove burrs and flash.
4. Precision finishing: Focus on processing the sealing surfaces, bolt holes and guide holes. Use CNC equipment to ensure the dimensional accuracy. The sealing surfaces undergo grinding treatment to ensure the flatness meets the standards and complies with the requirements for preventing leakage.
5. Heat treatment and inspection: Conduct heat treatment to eliminate internal stress and enhance the material properties. Then, carry out non-destructive testing, size re-measurement, and inspect for defects. After passing the inspection, perform rust prevention treatment, engrave labels, package for delivery, and attach the inspection report.
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