1.Raw Material Inspection & Cutting: Check steel bar material certificates and surface condition. Qualified raw materials are cut into standard blanks and marked clearly to avoid material confusion.
2.Heating & Hot Forging:
Standard temperature heating is performed on blanks. Integral die forging is adopted to form dense and uniform hex head and flush type bushing blanks.
3.Trimming & Heat Treatment:
Remove flashes and burrs of forged blanks. Professional heat treatment is carried out to eliminate forging stress, stabilize internal structure and enhance mechanical stability.
4.CNC Precision Machining:
Precision machining is conducted on hex head, flush end, outer contour and internal threads. Thread precision and matching tolerance are strictly controlled to meet standard assembly requirements.
5.Surface Treatment & Full Inspection:
Product surfaces are polished and deburred. Carbon steel is treated with rust prevention,and stainless steel is passivated. Full inspection of dimensions and thread parameters is implemented to eliminate unqualified products.
6.NDT & Pressure Test:
UT and MT non-destructive testing is used to detect internal defects. Hydrostatic pressure test is completed to verify structural tightness and pressure resistance.
7.Marking, Cleaning & Packaging:
Qualified products are laser marked with specification, material, pressure grade and batch number. After thorough cleaning and surface protection, products are classified and packed with moisture-proof and shockproof materials.
8.Final Inspection & Delivery:
Final verification of product quality and supporting documents is conducted before shipment. All quality records are archived for traceability and delivery.