1.Raw Material Inspection & Blanking: Adopt high-quality standard copper-zinc brass rods and wires with stable alloy composition, excellent ductility and uniform internal texture. Strictly inspect raw material surface condition, mechanical properties and metallographic structure to eliminate cracks, inclusions and oxide defects. Qualified brass materials are precisely cut into fixed-length blanks according to product specifications, ensuring consistent size foundation for subsequent ring forming processing.
2.Surface Pretreatment & Round Forming:
Complete professional degreasing, decontamination and acid cleaning pretreatment to remove surface oil, dirt and oxidation layers. Adopt precision die bending and cold forming technology to bend brass blanks into standard circular O-ring structures. Strictly control circular symmetry, roundness and dimensional tolerance to ensure regular ring outline and uniform structural stress distribution.
3.Welding Connection & Precision Shaping:
Perform precise butt welding on the ring joints to achieve firm and seamless connection. Completely remove welding slag, burrs and welding protrusions on inner and outer surfaces. Conduct integral shaping and roundness calibration to eliminate tiny deformation caused by bending and welding, ensuring uniform thickness, flat surface and standard geometric dimensions of each brass O ring.
4.Multi-Stage Mirror Polishing:
Adopt systematic polishing procedures including rough grinding, fine grinding and mirror finishing for inner and outer ring surfaces. Gradually remove tool marks, scratches and oxidation spots to achieve ultra-smooth, burr-free and high-gloss golden surface. Precision polishing improves surface finish, enhances metal texture and optimizes corrosion and tarnish resistance for long-term service.
5.Anti-Tarnish Surface Treatment & Full Quality Inspection:
Conduct professional surface cleaning, passivation and anti-oxidation protection treatment to form a dense protective film, effectively preventing brass discoloration, oxidation and corrosion in atmospheric environments. Implement full-range quality inspection covering dimensional tolerance check, roundness test, surface gloss detection, structural firmness verification and appearance defect screening to ensure all products meet industrial assembly and decorative standards.
6.Sorting, Packaging & Warehousing:
Accurately sort and count qualified solid brass polished round O rings by specifications. Adopt independent dust-proof, scratch-resistant and moisture-proof packaging to protect the polished high-gloss surface. All finished products are classified and stored in standardized warehouses and delivered after strict final inspection.