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1. Raw Material Selection and CuttingSelect high-quality round steel bars (such as ASTM A105 or SS316) and cut them intobillets of the required length using a sawing machine.
2. Heating Heat the billets in an induction furnace to the forging temperature, typically between1000°C and 1200°C, to ensure metal plasticity.
3. Die ForgingPlace the heated billet into a forging press. Use high pressure and molds to shape themetal into the rough form of a cap, which improves the internal grain structure.
4. Trimming and Shot Blasting Remove the excess metal flash from the edges and use shot blasting to clean off oxidescale and smooth the surface.
5. Heat Treatment Apply normalizing or solution treatment based on the material type to relieve internal stresses and enhance mechanical properties.
6. Machining Use CNC lathes to bore the internal diameter and finish the external surfaces to meet theprecise dimensions required by standards like ASME B16.11.
7. Threading Cut the internal threads (such as NPT or BSPT) using high-precision tapping machines or CNC threading tools.
8. Surface Treatment Apply anti-corrosion coating, such as galvanizing or black phosphating for carbon steel, or passivation for stainless steel
.9. MarkingStamp the required information on the body, including size, pressure rating (e.g.,3000LB), material grade, and heat number
.10. Final Inspection Perform quality checks using thread gauges for accuracy and conduct hardness orchemical tests to ensure compliance.






FAQ
1. who are we? We are based in Jiangsu, China, start from 2021,sell to South Asia(30.00%),Eastern Asia(10.00%),Mid
East(10.00%),Eastern Europe(10.00%),South America(10.00%),Domestic Market(5.00%),North America(5.00%),Northern
Europe(5.00%),Central America(5.00%),Africa(5.00%),Southeast Asia(5.00%). There are total about 101-200 people in our office.
2.how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Pipe,Flange,Steel plate,Pipe fittings,Alloy products
4. why should you buy from us not from other suppliers?
Our advantage:3S Service (Small Quantity/Short Time/Special Material)
We have our own factories, quality can be controlled seriously.
We Specialize in manufacturing about 21 years.
We have professional testing department and testing equipment.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU;
Accepted Payment Currency:USD,EUR,CAD,HKD,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,Credit Card,PayPal;
LanguageSpoken:English,Chinese,Spanish,Russian
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