Utilize hot forging (heating at 1000-1300°C, suitable for large sizes and high pressure ratings, preventing cracking) or cold forging (forging at room temperature, with an accuracy of ±0.05mm, thread reaching 6H grade, suitable for small sizes and high precision requirements). Through a press or forging hammer, the metal is densified to enhance its pressure resistance. Innovative techniques such as eccentric forging can balance the wall thickness of the inner and outer rings of large-diameter bends, avoiding pressure-bearing risks.
2. Heat Treatment for Strengthening: Key to Performance Enhancement
Annealing: Heat at 650-1150°C and then cool slowly to eliminate internal stress and enhance corrosion resistance (for stainless steel, it can withstand salt spray for over 5000 hours); Normalizing: Heat at 900-1000°C and cool naturally to refine grains and enhance tensile strength (for carbon steel, it can reach 520 MPa+); Quenching + Tempering: Special for alloy steel, to enhance hardness and wear resistance, suitable for extreme working conditions such as oil, high-pressure gas, etc.
3. Precision Machining and Surface Treatment
Thread Machining: Machining by CNC lathe, with thread accuracy of 5g/6g level, compatible with NPT/BSPT/GB standards. High-end products adopt sealing surface reinforcement to withstand CL9000-level ultra-high pressure; Surface Treatment: For stainless steel, it is passivated (forming an oxide chromium film, resistant to strong corrosion); for carbon steel, it is galvanized/nickel-plated (prevents oxidation and enhances wear resistance); sandblasting for rust removal (provides a clean base for coating).
4. Full Process Quality Control
From the detection of raw material composition/mechanical properties, to the monitoring of key indicators in the forging, heat treatment, and processing stages (wall thickness, thread accuracy, etc.), to the hydraulic test of the finished product (holding pressure at 1.5 times the working pressure for 30 minutes), non-destructive testing (ultrasonic/magnetic particle detection for internal defects), and size accuracy testing, to ensure zero-defect delivery of the product. This process increases the tensile strength of the elbow by 20% - 30% compared to the castings, and its pressure resistance reaches levels of CL3000 - CL9000. The threaded connection has no welding risks and is suitable for complex scenarios such as fire prevention, explosion prevention, and high-altitude operations.