1.Raw Material Inspection & Blanking: Adopt high‑quality spring carbon steel strip materials complying with DIN, ISO and ASTM industrial standards. Strictly check strip thickness uniformity, surface condition, tensile property and metallographic structure to screen out cracks, rust and inclusion defects. Eligible steel strips are blanked into precise flat blanks according to clamp size specifications, laying a stable material foundation for subsequent stamping forming.
2.Stamping & Forming:
Process qualified blanks by precision stamping equipment. Complete looping, bending and spring tab integrated forming to obtain primary hose clamp bodies. Strictly control circular dimension, bending angle and spring arm clearance, avoid cracking and internal stress concentration during forming, guarantee basic circular shape and preliminary spring performance of each part.
3.Deburring & Cleaning Pretreatment:
Remove sharp burrs and flash generated in stamping process. Conduct degreasing and full cleaning to clear surface oil, dust and oxide residues. Smooth surface condition is prepared for follow‑up electroplating treatment to improve coating bonding firmness.
4.Color Zinc‑plated Surface Treatment:
Carry out color zinc‑plated electroplating and passivation for pretreated workpieces. Form compact and uniform colored zinc protective layer on carbon steel surface to improve rust‑proof and anti‑corrosion performance. Sample test coating thickness, surface appearance and salt‑spray resistance to meet standard anti‑corrosion requirements.
5.Performance & Dimension Inspection:
Inspect key dimensions such as inner diameter and band width. Test spring tension, opening‑closing flexibility and rebound performance, reject products with insufficient elasticity, permanent deformation or jamming. Only qualified workpieces can enter the final packaging procedure.
6.Sorting & Packaging:
Sort finished clamps by specification size, remove appearance defective goods. Pack products with anti‑rust and dust‑proof packaging materials, attach batch and specification labels. Complete finished‑product storage for later shipment.