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1. Raw Material Selection and InspectionWe select qualified round steel billets as raw materials according to standard requirements, mainly including carbon steel, stainless steel, and alloy steel. Each batch of raw materials is accompanied by the original manufacturer's inspection report. Before production, we conduct chemical composition analysis, mechanical property testing, and surface defect inspection to ensure that the material quality meets ASTM and MSS SP-97 standards.
2. Billet PreparationFirst, we use a precision saw to cut the steel billets to a fixed size and weight. Then, we remove the surface oxide scale through shot peening. Afterward, we place the billets in a heating furnace and heat them to a suitable forging temperature to fully soften the metal for subsequent forging.
3. Forging ProcessWe use a closed-die forging process to forge the rough contour of the butt-welded pipe. During the forging process, we precisely shape the curved base and branch sections. We also trim the flash on the workpiece to obtain qualified rough forgings that meet the standards.
4. Heat TreatmentWe perform professional heat treatment according to different material types. This process releases the internal stress generated during forging, refines the metal grains, and improves the overall mechanical properties of the fittings.
5. Precision CNC MachiningWe use advanced CNC lathes for precision machining. We precisely machine the base arc surface, supports, and standard butt weld bevels. All dimensional tolerances are strictly controlled to meet industry standards.
6. Non-Destructive TestingWe conduct comprehensive non-destructive testing on the workpieces, including penetrant testing (PT) and magnetic particle testing (MT). This testing effectively detects surface and internal hidden defects such as cracks and porosity.
7. Final Quality InspectionWe conduct a comprehensive dimensional inspection on each finished product. We strictly verify all parameters according to the MSS SP-97 standard. Qualified products are accompanied by a complete quality inspection report.
8. Surface Treatment and PackagingWe perform shot peening, rust prevention treatment, and surface passivation on products of different materials. Finally, each fitting is packaged in a moisture-proof film and a wooden crate with a clear product label.









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